J1 Power Connector
+12V_INGND+12V_IN net for up to 7 A, so both parallel power and ground contacts—and suitable mating terminals and wire gauge—are important.FLUX_HANDOFF_SPEC.md, Document Rev ATable
| File | Why it is required | Classification |
|---|---|---|
INTERCEDE_A1_SCHEMATIC_BUILD_PROMPT.md | Declared primary authority for locked parts, locked values, and build order; supersedes datasheet-typical defaults | Blocking before schematic |
INTERCEDE_A1_POE_POWER_SPEC.md | Declared primary authority for PoE architecture and power requirements; needed to resolve PD/PSE and isolated conversion topology | Blocking before schematic |
INTERCEDE_SCHEMATIC_LESSONS_LEARNED.md | Declared primary authority for ground-domain rules and schematic conventions | Blocking before schematic |
INTERCEDE_A1_BOM_v4_vetted.xlsx | Full 53-part approved BOM, sourcing data, and unresolved vet notes | Blocking before schematic |
INTERCEDE.kicad_sym and any .pretty footprint library | Declared authority for symbol/footprint geometry and contains prior verification work | Blocking before schematic unless every exact part is independently recreated and verified |
SMIB/docs/verification/VERIFICATION_LEDGER.md | Contains footprint and datasheet verification evidence and identified corrections | Blocking before footprint approval; strongly preferred before schematic |
| Existing KiCad project and six sheet files | Contains the already reconciled U2 power cluster and existing design state; prevents duplicate or contradictory reconstruction | Blocking before schematic migration/reconstruction |
| Datasheet PDFs or complete datasheet URL list | Needed for pinout, unused-pin treatment, support circuitry, package, and layout constraints | Blocking before schematic for all active/critical parts |
Table
| ID | Gap | Resolution needed |
|---|---|---|
| SCH-001 | Authoritative source package is incomplete | Supply the files listed above, preferably as one ZIP archive |
| SCH-002 | Full pin-level connectivity is absent | Supply the locked build prompt and existing KiCad schematic; derive and verify the final netlist from those sources |
| SCH-003 | U3 3.3 V buck values are unreconciled | Use the locked build prompt plus LMR33630 datasheet equations and operating requirements; record final inductor, capacitors, divider, ratings, and compensation/support values |
| SCH-004 | Ground domains are not implemented | Create distinct GND, ISO_GND, and CHASSIS nets before isolated-side wiring; define every intentional coupling element explicitly |
| SCH-005 | PoE PD/PSE and isolated conversion topology is not fully available | Supply the PoE power specification and controller selections; independently verify limits before capture |
| SCH-006 | Thirteen BOM reference groups are marked “not OK” | Inspect the actual vet notes and resolve symbol, footprint, rating, availability, or MPN issues before using the affected parts |
Table
| ID | Gap | Resolution needed |
|---|---|---|
| LAY-001 | H1102NL footprint has an approximately 0.5 mm row-span mismatch | Build or source a Pulse-drawing-verified footprint before placement |
| LAY-002 | Board outline and coordinate origin are undefined | Define the board outline, datum, and exact mounting-hole positions within the 99.5 × 99.5 mm envelope |
| LAY-003 | Connector pinout/mechanical table is incomplete | Verify all connector pin numbers, orientations, mating parts, board-edge datums, and insertion envelopes |
| LAY-004 | Placement, keepout, and height constraints are not compiled | Extract all component-specific requirements from datasheets and mechanical drawings into enforceable layout constraints |
| LAY-005 | Board-size feasibility is unproven | Perform a placement-density study including the isolation barrier and edge-mounted connectors |
| LAY-006 | Test/programming access requirements are undefined | Define production programming, debug, test-point, fixture, and service-access requirements |
Table
| ID | Gap | Resolution needed |
|---|---|---|
| REL-001 | Board house and production stackup are not selected | Select a fabricator or obtain a confirmed four-layer stackup before impedance calculations and final DRC |
| REL-002 | PCB thickness is an assumption | Confirm 1.6 mm or revise based on connector/mechanical and impedance requirements |
| REL-003 | RoHS, REACH, and lead-free requirements are not approved | Record product compliance requirements and verify BOM/material declarations |
| REL-004 | Environmental requirements are undefined | Define operating/storage temperature, humidity, vibration, contamination, and service-life requirements |
| REL-005 | Mexico gaming-jurisdiction requirements are unevaluated | Determine whether product approval, traceability, tamper, EMC, or safety requirements apply |
| REL-006 | 802.3bt claims are not independently verified | Verify PD/PSE classification, available power, isolation, current, cable, and protection requirements against accessible authoritative standards/controller documentation |
Table
| Item | Treatment |
|---|---|
| True functional block-diagram artwork | Architecture is sufficiently described for capture; diagram can be completed during documentation |
| Detailed operating-mode current table | Aggregate budget is sufficient to start once exact load data and power source files are supplied; refine before power-path release |
| Enclosure STEP | Enclosure is intentionally built around the finished board; connector mating geometry still remains mandatory |
| Exact routing widths, vias, impedance geometry | Must be derived after stackup selection; not required for initial schematic capture |
| Silkscreen details | Defer to layout phase |
GND, ISO_GND, and CHASSIS as distinct nets; add only documented isolation/coupling components.GND, ISO_GND, and CHASSIS remain distinct, with zero unintended cross-domain nets.Text
INTERCEDE_A1_SCHEMATIC_BUILD_PROMPT.md INTERCEDE_A1_POE_POWER_SPEC.md INTERCEDE_SCHEMATIC_LESSONS_LEARNED.md INTERCEDE_A1_BOM_v4_vetted.xlsx INTERCEDE.kicad_sym A1_Controller/*.kicad_pro A1_Controller/*.kicad_sch A1_Controller/*.kicad_pcb A1_Controller/*.pretty/** SMIB/docs/verification/VERIFICATION_LEDGER.md all locally stored critical-part datasheet PDFs
https://cdn.flux.ai/project/chat/attachments/intercede-hardware-full-47b81d49-db3f-4a73-b30b-055517e2a242.zipTable
| Scope item | Status | Evidence / blocker |
|---|---|---|
| Inventory and read all authoritative files | Failed | The Flux file reader returned Error while uploading file for archive inventory, authority rules, and build-prompt queries. The code sandbox did not receive the ZIP through fileAttachments and has no usable network access to download it. |
| Reconcile package conflicts | Unattempted | Blocked by inability to read the declared authority hierarchy and source contents. The earlier handoff audit was not substituted for the ZIP. |
| Resolve schematic-critical BOM issues | Unattempted | The vetted workbook, its thirteen not OK groups, and verification ledger could not be read. |
| Build complete schematic | Unattempted | Correctly stopped: exact topology, locked values, designators, pin-level netlist, PoE requirements, and approved MPN decisions remain unavailable from readable authoritative evidence. |
| Run connectivity/ERC/legibility verification | Unattempted | No schematic was created, so these checks are not applicable yet. |
| PCB layout | Completed (scope compliance) | No placement, routing, stackup, or manufacturing export was started. |
74LVC125AD, ADUM1201ARZ-RL7, AO3400A, AO3401A, ATECC608B-MAHDA-S, ATMEGA1284P-AU, DS3231SN, ESP32-C6-MINI-1U-N8, ESP32-S3-WROOM-1U-N16R8, H1102NL, IRLML0030TRPBF, KH-5224-8P8C, LAN8742AI-CZ-TR, LM74700QDBVRQ1, LMR33630ADDAR, MAX3232EIDR, MB85RS256B, MT48LC16M16A2P-6A, PC817C, PCF8563T, RBE-0505S, SK6812MINI-E, SMBJ13A, SN74AHCT1G125DBVR, STM32H743ZGT6, TPS23751PWP, TPS23861PW, USBLC6-2SC6, W25Q128JVSIQ, W5500, YHY502CTG, CC0603KRX7R9BB104, RASH722BKZ, RASM712PX, LM5155DSSR, and 694106301002.SWITCHCRAFT_DC_JACK.kicad_sym.history.json, TPS2373-4RGWR.kicad_sym, and 694106301002.lib.intercede_authoritative_bundle.md-c1223a57-2167-452f-9747-6d30b73928f4.txt was read both semantically and in literal raw mode. Its complete payload is exactly 11 characters: PLACEHOLDER. It contains none of the stated five authoritative files, authority rules, BOM rows, topology, locked values, pin mappings, PoE requirements, or verification evidence.intercede_authoritative_bundle_v2.md-b43bc7c5-e6aa-4c17-98ee-488c62f80b93.txtINTERCEDE_A1_SCHEMATIC_BUILD_PROMPT.md, followed by only its opening project description, board construction line, and an explicit statement that the full prompt/PoE spec/lessons/BOMs were omitted as an abbreviation.0026604060, J9 0026604080, U19–U26 PC817C, R60–R63 = 1.5 kΩ, R64–R67 = 390 Ω, R68–R71 = 10 kΩ, and connector signal labels.Table
| Gap | Status after v2 | Exact missing evidence |
|---|---|---|
| SCH-001 authoritative package | Open | Four file bodies are absent and the build prompt is explicitly abbreviated. No authority/conflict hierarchy or complete locked-decision list is present. |
| SCH-002 pin-level connectivity | Open | No complete component/net/designator list, MCU GPIO map, inter-block netlist, active-part pin numbers, connector pin maps other than partial J8/J9, or unused-pin treatment. |
| SCH-003 U3 LMR33630 | Open | U3's exact MPN variant, VIN source, output target/load, switching frequency option, inductor, CIN/COUT, bootstrap capacitor, feedback-divider values, EN/PG treatment, ratings, and approved designators are absent. |
| SCH-004 ground domains | Open | The attachment does not define the complete membership of GND, ISO_GND, and CHASSIS, intentional coupling components, shield/chassis terminations, serial-isolator side assignments, or every machine-side return. Only a local statement that J8/J9 machine +5 V/COM must not bridge to board GND is present. |
| SCH-005 PoE architecture | Open | No PD/PSE controller MPNs, powered pairs/magnetics topology, classification/current/power target, isolated-converter topology, detection/signature values, protection, or remote-panel power budget is supplied. |
| SCH-006 thirteen BOM groups | Open | No vetted BOM rows or vet-note resolutions are present, so exact approved MPNs/values/packages and the status of all thirteen formerly-not-OK groups cannot be audited. |
intercede_authoritative_bundle_v3.md-8f6c70a5-7925-4d9b-9c49-e68548bf7c47.txt (17,208 characters, read completely).MACH_COM.GND, isolated serial ISO_GND, and RJ45 shield CHASSIS; Stage 11 separately uses machine external common MACH_COM and forbids bridging it to board GND.U29 LM5155DSSR, but LM5155 and its power-stage BOM are not in the authoritative v3 BOM/build stages. It cannot be treated as approved.T1B,T2B) as “both ends” of the controller-to-display link, while the remote display is a separate powered device and the spec refers to remote U101/U102. A transformer at the display end, the display PD controller (TPS23751), isolated 5 V converter, display W5500/ESP32/ATECC, RFID, LEDs, and auth-gating hardware are not otherwise included in the controller BOM. The source must state whether this Flux project is controller-only or must also contain a separate complete display schematic, and assign each connector/magnetic/controller to the correct board.T1=H1601CG, J3=KH-RJ45-58-8P8C.U7B, T1B,T2B, and JD as “Requires selection,” not locked/retained.U27 does not match BOM U7B.GND, while the primary lessons file says machine-side circuitry after RBE-0505S/ADuM1201 uses ISO_GND and must never be logic GND. The authoritative source must explicitly resolve each J4/J5/J6 pin-3 net and define whether U15 and U16 outputs share one ISO_GND or require distinct isolated returns. MACH_COM must remain separate from both.C3=220 nF as CFF for U2 and provides no 220 nF input bypass for U3.U1 is instantiated as LM74700QDBVTQ1, while the locked part is LM74700QDBVRQ1; a substitute property is not the same as instantiating the approved MPN.U27 should be reconciled with the source's unresolved U7B designation.U29 LM5155DSSR is provisional and absent from the authoritative BOM.Table
| Item | Status |
|---|---|
| Read v3 bundle | Completed |
| Resolve J8/J9 return ambiguity and PC817 polarity | Completed |
| SCH-001 complete authoritative package | Failed / still incomplete |
| SCH-002 complete pin-level connectivity | Failed / blocked |
| SCH-003 U3 regulator reconciliation | Partial; divider resolved, power-stage validation blocked |
| SCH-004 domain separation | Partial; Stage 11 resolved, isolated serial conflict remains |
| SCH-005 PoE architecture | Failed / power stage and per-port implementation missing |
| SCH-006 thirteen BOM groups | Failed / vet-note ledger and complete BOM absent |
| Complete schematic build | Unattempted due to material blockers |
| PCB layout | Unattempted as required |
Executive conclusion
Required source files missing from the supplied package
Gap classification
Blocking before schematic
Blocking before PCB layout
Blocking before manufacturing release
Non-blocking for schematic capture
Resolution of the six principal design gaps
Mandatory schematic acceptance criteria
Required next upload
Authoritative ZIP access attempt — 2026-08-20
Status by assigned item
Evidence that the ZIP exists and contains EDA libraries
Exact blocker to resume
Plain-text bundle verification — 2026-08-20
Authoritative bundle v2 gap audit — 2026-08-20
What the attachment actually contains
Status of SCH-001 through SCH-006
Additional Stage 11 gaps that prevent exact J8/J9 capture
Other exact facts still required before any complete schematic build
Authoritative bundle v3 audit — 2026-08-20
Issues now resolved
Remaining schematic-critical blockers
Current-project discrepancies
Scope status