Date: 2026-07-06
Project: AI Spectral Reflectance Analyzer
Scope: Pre-layout cleanup only. No PCB placement or routing was started.
Summary
Performed the approved pre-layout cleanup pass for the Rev A schematic. The prior manufacturing issue set contained 34 missing manufacturer part number findings across generic capacitors, resistors, inductors, and 1x4 connectors. Real manufacturer/MPN metadata was assigned to the affected parts, and component-level pre-layout constraints were added for the boost converter, buck regulator, charger/power path, GPS RF path, LED-ring current path, and modular optical-head isolation.
Cleanup Applied
Capacitors
Assigned Murata MLCC MPNs to C1-C17 according to schematic value, package, and voltage requirement:
- 10uF 0805, 10V-class: Murata GRM21BR61A106KE19L
- 22uF 0805, 6.3V/10V-class rail bulk: Murata GRM21BR60J226ME39L
- 100nF 0603: Murata GRM188R71H104KA93D or GRM188R71C104KA01D depending voltage role
- 2.2uF 0603: Murata GRM188R61A225KE34D
- 47nF 0603: Murata GRM188R71C473KA01D
- 1uF 0603: Murata GRM188R61C105KA93D
All capacitor substitutions are allowed only where electrical value, dielectric, voltage rating, package, and DC-bias effective capacitance remain appropriate.
Resistors
Assigned Yageo 0603 1% MPNs for CC pull-downs, I2C pull-ups, feedback, compensation, and configuration resistors:
- 5.1k: RC0603FR-075K1L
- 4.7k: RC0603FR-074K7L
- 178k: RC0603FR-07178KL
- 56k: RC0603FR-0756KL
- 100k: RC0603FR-07100KL
- 43.2k: RC0603FR-0743K2L
Assigned Vishay CRCW08051R50FKEA for R12/R13 1.5Ω LED current-sense resistors. These remain Rev A optical-current placeholders and should be rechecked after LED-current testing.
Inductors
- L1 TPS61088 boost inductor: Würth 744311150, 1.5uH, shielded, high-current, low-DCR candidate retained.
- L2 LMR33630 buck inductor: Bourns SRN6045-2R2Y, 2.2uH shielded candidate.
- L3 GPS RF bias choke: Murata LQW18AN47NG00D, 47nH RF inductor candidate.
Connectors
- J4 AS7341 modular optical-head I2C connector: Samtec TSW-104-07-G-S.
- J7 modular LED-ring connector: Samtec TSW-104-07-G-S.
Pre-Layout Constraints Added
TPS61088 / 5V_SYS boost path
- Place U7, L1, input caps, output caps, R5/R6, R10, R11/C16, and C14 as a tight boost power cell.
- Keep VIN-L1-SW and VOUT/5V_SYS loops compact and wide.
- Keep SW copper short and away from GPS RF, AS7341, SPI, and LED sense/control traces.
- Stitch exposed pad and power ground with thermal vias to solid ground copper.
- Do not route sensitive signals under L1 or the SW node.
LMR33630 / 3V3_RAIL buck path
- Place L2, C10, C11, C12/C13, R7/R8, and C15 tight to U3.
- Keep buck feedback away from SW node.
- Keep U3/L2 away from GPS RF and optical-head connector.
GPS RF / U.FL path
- Place J6 at board edge with cable exit clearance.
- Route RF_IN as controlled 50Ω with continuous ground reference and via fence.
- Keep RF feed away from boost/buck inductors, SW nodes, clocks, SPI, and LED current loops.
- Place L3 close to the GPS RF bias injection node.
LED-ring current path
- Keep U6, R12/R13, and J7 LED-current paths compact.
- Size LED traces/returns for Rev A test current.
- Keep LED return current out of the AS7341 ground reference.
- Keep PWM/control traces away from boost SW and GPS RF.
Optical-head isolation
- Keep AS7341 and LED ring connectorized for Rev A.
- Maintain physical and electrical separation between J4 AS7341 I2C and J7 LED current paths.
- Reserve mechanical/optical isolation space around the modular optical-head interface.
MP2667 power path
- Place U1 near USB-C and battery connector.
- Keep IN/SYS/BATT paths short and wide with thermal copper.
- Keep charger heat/noise away from AS7341 optical-head connector.
- Confirm charge-plus-load behavior during bring-up.
Check Results
After cleanup, manufacturing/MPN check readback returned no matching open ERROR/WARNING items for the queried manufacturing/component-review categories. The BOM readback now shows MPN/manufacturer metadata for the previously affected generic capacitor, resistor, inductor, and connector groups.
Remaining Risks Before Layout Release
- L1 exact footprint risk: Würth 744311150 is retained electrically, but the generic Flux footprint is set to a closest available large shielded-inductor footprint. Replace/verify against the vendor land pattern before manufacturing.
- Grouped generic BOM display: Flux BOM groups generic capacitors/resistors/inductors by part type in the summary view, so individual per-designator MPNs should be rechecked in full BOM/export before ordering.
- TPS61088 thermal/current density: Must be verified during layout with copper width, vias, hot-loop area, and Radxa peak-load assumptions.
- TPS61088 compensation: R11/C16 are still provisional and should be bench-validated for stability.
- LED current setpoints: R12/R13 define provisional LED channel current for Rev A optical testing; final value depends on LED-ring optical measurements.
- GPS RF path: Requires controlled-impedance stackup/trace geometry during layout.
- AS7341 optical isolation: Mechanical light shielding and LED/sensor geometry remain Rev A experimental items.
Stop Condition
Stopped after BOM/MPN/footprint cleanup, constraint annotation, check readback, and report generation. PCB placement, layout, and routing were not started.