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4.02kR produces too dim of an LED. Will try replacing with 5.1kR

on Final order, I used 6.8kR
2y
4.02kR produces too dim of an LED. Will try replacing with 5.1kR
3y
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3
Pick and Place needs DNP designator to not export their position in the file

Pick and Place needs DNP designator to not export their position in the file
3y
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4
In case the potentiometer is wired backwards

R4 and R5 have been confirmed to work in the correct orientation
3y
In case the potentiometer is wired backwards
3y
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2
explain this project.

@copilot explain this project.
2y
This project is a custom buck converter module that is designed to operate from a 5V 1A input and provide an adjustable output voltage ranging from 0V to 2.05V. The load for this converter comprises 106 LEDs which operate at 20mA each, leading to an overall load current requirement of 2.12A.
The primary component utilized in this design is the Texas Instruments "TPS563201DDCR" which is a 3A, synchronous step-down voltage regulator. It's designed to operate from an input voltage in the range 4.5V to 17V, and can generate an output voltage in the range from 0.76V to 7V as per its datasheet[1].
In addition to the main regulator, the design incorporates several other components including resistors, capacitors, a switch and an inductor. The capacitors are likely there for smoothing and filtration purposes, while the resistors may be involved in providing a feedback mechanism to regulate and maintain the desired output voltage.
The switch, identified as "SW1" is an ALPSALPINE model "RDC1022A05" which is a resistor in the design. The inductor, "L1", is from TDK with a specification of 2.2u, and likely forms part of the step-down converter circuit in conjunction with the TPS563201DDCR component.
The design also contains multiple nets or connections which interlink these components to form the complete converter circuit. The output voltage of this circuit can be adjusted to a preferred value as per the load requirements. This simple, compact, and high-efficiency voltage conversion design enables driving a significant number of LEDs from a compact power source, providing flexibility for a wide range of applications.
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2y
brief explanation
2y
This project is about the design of a custom Buck Converter module using TPS563201DDCR from Texas Instruments. The input to the converter is planned to be from a 5V 1A source and it intends to supply an adjustable output between 0-2.05V. The load that this converter module is expected to drive is an array of 106 LEDs that operate at 20mA, this sums up to a 2.12A load.
The project includes different components including resistors (R1, R2, R3, R4, R5, R6, R7), capacitors (C1, C2, C3, C4, C5, C6), a switch (SW1), an inductor (L1), and of course the main component which is a Buck converter IC (U1).
The components are interconnected through different nets (with unique identifiers) that ensure the correct operation of the converter based on the data sheet recommendations for the TPS563201DDCR.
It should also be noted that a few components (R3, R6 and R7) appear to have the special 'DNP' (Do not Populate) mark. This means these components are included in the design but are planned to be unpopulated in the final PCB production.
2y
what kind of buck converter is this?
2y
This project is a custom adjustable buck converter circuit that uses the TPS563201DDCR from Texas Instruments.
The TPS563201 is a simple, easy-to-use, 3 A synchronous step-down converter in a small SOT-23 package. It supports an input voltage range of 4.5V to 17V, and an output voltage range of 0.76V to 7V. This specific implementation is designed to convert from a 5V 1A input to an adjustable 0-2.05V output.
The buck converter operates on the principle of inductor energy storage and uses a switch to periodically interrupt power supply to the load, resulting in a conversion from a higher voltage to a lower one. This specific design is intended to power 106 LEDs which operate at 20mA, with a total load of 2.12A[1]. Other key components in the project include various resistors and capacitors, and an inductor (L1).
The design also utilizes D-CAP2 Mode control which supports low ESR output capacitors, allowing for a fast transient response and low external component count[2].
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2y
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7
using 15kOhm pot sets output max to 1.92V

Use 5.1k Resistor and this boi:
RDC1022A05
3y
using 15kOhm pot sets output max to 1.92V
3y
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1
BUCKEN
SW1
Resistance
10kΩ
GND
Vout
R2
Resistance
10kΩ
C3
Capacitance
22uF
R6
Manufacturer Part Number
DNP
R4
Resistance
0 Ω
R1
Resistance
6.8kΩ
C4
Capacitance
10uF
C2
Capacitance
22uF
R3
Resistance
10kΩ
R7
Manufacturer Part Number
DNP
C6
Capacitance
0.1uF
L1
Inductance
2.2uH
C5
Capacitance
10uF
R5
Resistance
0 Ω
C1
Capacitance
0.1uF
U1
Name
Pin #
Type
Part Type
Terminal Order
BUCKEN
Unspecified
Terminal
GND
Unspecified
Terminal
VIN5V
Unspecified
Terminal
Vout
Unspecified
Terminal

TPS563201DDCR Custom Buck Converter Module

TPS563201DDCR Custom Buck Converter Module thumbnail