Stopped because the project has no available ACUs, so I can’t continue executing changes right now.
Completed so far:
- Inspected the existing schematic and found the ESP32 DevKitC, XL1509-5.0 buck regulator, 5A fuse, 12V/5V/3V3 rails, motor/sensor blocks, and existing nets already present.
- Checked datasheet guidance for:
- ESP32 DevKitC power/header pins.
- XL1509-5.0 recommended 12V-to-5V/2A application circuit.
- Existing 5A fuse rating.
- Added these Part 1 components:
- J1: 12V battery input screw terminal.
- J2: external normally-closed E-stop connector.
- D4: 10A/40V Schottky reverse-polarity protection diode.
- D5: 1N5820 XL1509 buck catch diode.
- L1: 68uH / 2A buck inductor.
- LED16: green Ready LED.
- LED17: yellow Harvesting LED.
- LED18: red Fault LED.
Not completed yet:
- The generic resistors/capacitors for LED current limiting, E-stop pull-up, buck input/output capacitors, and decoupling were attempted but not added because the generic part lookup failed.
- The newly added components are not wired yet.
- Project files for the power distribution diagram, pin table, BOM, and PCB recommendations still need to be created/updated.
- Schematic checks still need to be rerun and fixed after wiring.
Next work once ACUs are available:
- Add the missing resistors and capacitors correctly.
- Wire battery → fuse → reverse-polarity protection → 12V rail → XL1509 → 5V_SYS.
- Wire common ground, E-stop NC input, and three ESP32-driven status LEDs.
- Update documentation files and rerun checks.