Project Status and Action Items

Done. I deleted CN1 and moved U_MCU/Pico to the top of the board; it is now centered at about (10 mm, 88 mm) with its top edge just inside the board outline.
Open item: the Pico was clamped at the board edge, so if you want more clearance from the top edge I can drop it slightly lower.
I need a power switch and some output LEDs
I’ll add a low-current front-panel power/enable switch rather than a high-current 12 V path switch, plus output/status LEDs with current-limiting resistors, then verify the schematic changes.
Added the power switch and output LEDs. SW_PWR is a low-current front-panel switch that pulls Pico 3V3_EN to GND to turn logic off, and I added green indicators for BUS_12V and VOUT_19V5 with 4.7kΩ and 8.2kΩ series resistors.
Open items:
  • These are placed near the top/front-panel area but not routed yet.
  • If you intended a true high-current input disconnect instead of a Pico enable switch, that needs a different switch/contactor architecture.
Route controls and verify
Use high-current switch
Route switch and LEDs
Add LED labels
Run design review

Refine this doc
Ask about this doc
Edge Connector Pinout Rev A — Daughterboard Slot
Status
First-pass 32-pin pinout for the distribution-board to boost-daughterboard interface. The main schematic currently uses a placeholder 32-pin connector (J_SLOT, X4622WVS-2x16I-C40D64-E60) because the exact ED32BGFBK import is footprint-only.
Current Schematic Connector
  • Placeholder: J_SLOT
  • Part: X4622WVS-2x16I-C40D64-E60
  • Purpose: schematic-only stand-in for the ED32BGFBK slot connector.
  • Do not use this as the final PCB footprint.
Imported ED32BGFBK Status
  • ED32BGFBK imported as Flux part: /kproc/ed32bgfbk
  • Part UID: 63e570f9-6b31-4efa-8903-7a82ab48a548
  • Manufacturer: WingTAT
  • MPN: ED32BGFBK
  • Verification result: import is currently footprint-only — 0 schematic terminals and 1 PCB layout node.
  • Action required: add a schematic symbol with 32 electrical terminals and bind them to the imported footprint pads before using it in the final schematic/layout.
32-Pin Allocation

Table


PinNetTypeNotes
1GNDPower ReturnInterleaved high-current return
2VIN_SLOT / SLOT1_12VPower+12V slot input
3GNDPower ReturnInterleaved high-current return
4VIN_SLOT / SLOT1_12VPower+12V slot input
5GNDPower ReturnInterleaved high-current return
6VIN_SLOT / SLOT1_12VPower+12V slot input
7GNDPower ReturnInterleaved high-current return
8VIN_SLOT / SLOT1_12VPower+12V slot input
9GNDPower ReturnInterleaved high-current return
10VIN_SLOT / SLOT1_12VPower+12V slot input
11GNDPower ReturnInterleaved high-current return
12VIN_SLOT / SLOT1_12VPower+12V slot input
13GNDPower ReturnInterleaved high-current return
14VIN_SLOT / SLOT1_12VPower+12V slot input
15GNDPower ReturnInterleaved high-current return
16VIN_SLOT / SLOT1_12VPower+12V slot input
17GNDPower ReturnInterleaved high-current return
18VIN_SLOT / SLOT1_12VPower+12V slot input
19GNDPower ReturnInterleaved high-current return
20VIN_SLOT / SLOT1_12VPower+12V slot input
21EN_SLOT / SLOT1_GATEDigital Input to DaughterboardPlaceholder currently tied to enable/gate path; final topology TBD
22MODE_SLOT / SLOT1_MODEDigital Input to DaughterboardFirmware-selectable LM5122 mode / efficiency control if supported
23SYNC_SLOT / SLOT1_SYNCDigital Input / OptionalOptional synchronizing clock; no-pop unless EMI requires it
24FAULT_SLOT_NDigital Output from DaughterboardOpen-drain fault recommended
25PGOOD_SLOTDigital Output from DaughterboardPower-good / output-valid status
26IIN_SENSEAnalog OutputDaughterboard input current monitor output
27IOUT_SENSEAnalog OutputDaughterboard output current monitor output
28TEMP_MOSAnalog OutputNTC divider near MOSFETs
29TEMP_INDAnalog OutputNTC divider near inductor
30VOUT_SENSE / VOUT_CONNAnalog OutputPlaceholder direct output sense; final should be scaled/protected
31MOD_PRESENT_NDigital / StrapModule present detect; short to GND or ID network on daughterboard
32SLOT_ID_SPAREDigital / AnalogFuture ID strap, 1-Wire/I2C option, or spare
Current Capacity Check
  • VIN contacts: 10 × 3 A = 30 A theoretical.
  • GND contacts: 10 × 3 A = 30 A theoretical.
  • Expected full-load slot input: ~16.7 A at 12V for 180W output at 90% efficiency.
  • Contact loading at 16.7 A: ~1.67 A/contact average before imbalance.
Layout Rules
  • Interleave VIN and GND pins physically if the connector footprint permits it.
  • Use a single GND net; do not create AGND in Rev A.
  • Route analog telemetry away from switching nodes and SYNC.
  • Add RC filtering and ADC input protection on analog telemetry lines.
  • Treat SYNC as optional/no-pop; do not consume firmware complexity unless EMI testing requires it.
  • Use MOD_PRESENT_N before enabling slot power.
Required Symbol Repair for ED32BGFBK
Create 32 schematic terminals using the table above. Recommended pin types:
  • VIN_SLOT pins: Power In / Passive power contacts.
  • GND pins: Ground.
  • EN, MODE, SYNC: Input.
  • FAULT_N, PGOOD, IIN_SENSE, IOUT_SENSE, TEMP_MOS, TEMP_IND, VOUT_SENSE: Output from daughterboard perspective.
  • MOD_PRESENT_N, SLOT_ID_SPARE: Passive or bidirectional depending implementation.
Open Items
  • Confirm exact ED32BGFBK physical pin numbering and side/orientation from the footprint/source library.
  • Confirm whether pins are single-row numbering, dual-row A/B numbering, or card-edge side numbering.
  • Decide whether SLOT_ID_SPARE becomes an analog ID resistor, 1-Wire EEPROM, I2C sideband, or remains spare.
  • Status

  • Current Schematic Connector

  • Imported ED32BGFBK Status

  • 32-Pin Allocation

  • Current Capacity Check

  • Layout Rules

  • Required Symbol Repair for ED32BGFBK

  • Open Items

Rackmount 12V Distribution PSU

Rackmount 12V Distribution PSU thumbnail
2U 10-inch rackmount 12V distribution power supply for Dell server PSUs, with 12 managed boost-module slots, per-slot current monitoring, temperature logging, MCU supervision, and optional Ethernet metrics.

Properties

Ethernet

Power Electronics

JLCPCB assembly target

High Current

12

V

Pricing & Availability

Distributor

Qty 1

Arrow

$5.24–$8.55

Digi-Key

$4.74–$5.13

HQonline

$1.68–$1.79

LCSC

$16.68–$17.00

Mouser

$11.43–$11.83

TME

$10.48–$10.77

Verical

$4.88–$14.99

Controls