Importing Altium PCB Project Issues


Added:
  • A dedicated stackup and controlled-impedance section
  • Explicit 4-layer target
  • Copper-weight targets for outer and inner layers
  • Dielectric target ranges for L1-L2, L2-L3, and L3-L4
  • Controlled-impedance guidance for 50 ohm RX lanes and 100 ohm differential nets
  • Notes on keeping all four RX lanes on equivalent layers/geometries
  • A fabrication record table for final solved widths, gaps, copper, dielectric, and via policy
If you want, I can next tighten this further into a specific 4-layer fabrication proposal with first-pass trace-width placeholders.
Add that to the project spec as a PCB stackup section with 4 layers, 1 oz outer copper, 0.5 oz inner copper, 100Ω differential and 50Ω single-ended targets.
Included:
  • 4-layer PCB stackup
  • 1 oz outer copper
  • 0.5 oz inner copper
  • 100 Ω differential target
  • 50 Ω single-ended target
  • notes to solve final widths/gaps from the fabricator stackup and keep matched RX routes layer-consistent
If you want, I can also add a recommended layer role table next, like L1 signal, L2 ground, L3 power/signal, L4 signal.
Add layer roles
Include impedance notes
Add stackup constraints
No schematic yet

Talk to Flux to get started.

Project Specification
PCB Stackup
  • Layer count: 6 layers
  • Outer copper weight: 1 oz on L1 and L6
  • Inner copper weight: 0.5 oz on L2, L3, L4, and L5
  • Controlled-impedance targets:
    • 100 Ω differential for differential pairs
    • 50 Ω single-ended for controlled-impedance single-ended nets

Table


LayerRoleNotes
L1Top signalControlled-impedance routing, RF, high-speed local escapes
L2Solid ground planePrimary return reference for L1 and shielding for top-layer routing
L3Inner signal / secondary power distributionSecondary signal routing and localized power distribution as needed
L4Dedicated power planeMain distributed power plane for low-impedance power delivery
L5Solid ground planeReturn reference for L6 and isolation from power/signal coupling
L6Bottom signalControlled-impedance routing, lower-priority signal escape, and secondary high-speed routing where required
Stackup notes
  • Use a 6-layer controlled-impedance stackup from the selected board fabricator.
  • The stackup should include dedicated ground and power planes to improve return-path continuity, reduce loop area, and support cleaner high-speed and RF routing.
  • Keep both ground planes as continuous as possible under impedance-controlled and analog signal paths.
  • Final trace widths, pair gaps, and dielectric thicknesses must be solved against the fabricator's actual stackup data.
  • Keep equivalent receive-channel routes on the same layers and with the same geometry wherever possible.
  • Maintain identical via count and layer transitions across matched receive paths.
  • Prefer controlled-impedance routing on layers directly adjacent to a solid ground reference plane.
  • Avoid unnecessary layer changes on matched RX channels and other impedance-controlled nets.
Dielectric control requirements
  • Require dielectric thickness control from the fabricator for all prepreg and core layers used to realize the controlled-impedance stackup.
  • The fabricator must provide the final approved stackup with nominal dielectric thickness, material family, construction details, and finished copper thickness for all layers.
  • Dielectric thicknesses adjacent to impedance-controlled layers must be explicitly included in the impedance solver model and fabrication approval package.
  • Any substitution of dielectric materials, prepreg styles, or laminate family must trigger impedance re-evaluation before fabrication release.
Impedance verification coupon requirements
  • Controlled-impedance verification coupons are required on the production panel for both 100 Ω differential and 50 Ω single-ended structures.
  • Coupon test structures should use the same reference-plane relationship, copper weight, and fabrication process class as the routed impedance-controlled nets on the board.
  • Coupon structures should represent the actual routed geometry class used for the design's critical interconnects.
  • Final fabrication signoff should include documented coupon results confirming the impedance targets were achieved within the fabricator's controlled-impedance process limits.
Acceptable stackup tolerances
  • Dielectric thickness variation on impedance-critical layer pairs: ±10% max from approved nominal
  • Impedance target tolerance at test coupon: ±10% max unless the selected fabricator can guarantee tighter control
  • Finished copper thickness variation on impedance-critical layers must be modeled using the fabricator's controlled-impedance process capability and included in the final field-solver inputs
  • If the fabricator proposes a different stackup than the initial design target, re-solve all impedance-controlled geometries before release
  • Do not release fabrication data until the final impedance table, stackup drawing, and coupon requirement notes are aligned with the chosen board house
Routing implementation notes
  • Route all four matched receive paths using the same layer sequence, same via count, and same reference-plane relationship.
  • Keep differential pairs on the same layer and with the same gap rules through the full matched path unless a fully symmetric layer transition is required.
  • Do not allow one matched channel to use a unique layer transition, reference swap, or impedance geometry.
  • Where possible, keep RF and sensitive clock routing adjacent to a continuous ground plane rather than the power plane.
  • Use the dedicated power plane to simplify distribution while preserving the two solid ground planes as the primary high-frequency return structure.
  • PCB Stackup

  • Recommended layer usage

  • Stackup notes

  • Dielectric control requirements

  • Impedance verification coupon requirements

  • Acceptable stackup tolerances

  • Routing implementation notes