Table
Step | Description | Methods/Tests | Expected Result |
---|---|---|---|
1 | Initial Setup | ||
1.1 | Verify PCB Manufacturing | Check physical board against design files | PCB matches the design |
1.2 | Component Placement | Place all components as per the designator | All components correctly placed |
1.3 | Soldering | Solder the components on the PCB | Good solder joints without bridging |
2 | Visual Inspection | ||
2.1 | Inspect Solder Joints | Use magnifying glass or microscope | No cold joints or bridges |
2.2 | Check Component Orientation | Verify polarity and orientation of components | All components correctly oriented |
3 | Power Supply Verification | ||
3.1 | Verify Power Supply Connections | Check continuity with multimeter | Proper connections, no shorts |
3.2 | Apply Power to Circuit | Connect power supply to PS1 | Circuit powers up correctly |
3.3 | Measure Output Voltage | Use a multimeter to measure $+V_o$ and $-V_o$ from PS1 | $+5V$ DC output from PS1, stable |
4 | Preliminary Electrical Tests | ||
4.1 | Check Main Supply Connections | Verify connections to LINE , NEUTRAL , and EARTH | Proper connections, no shorts |
4.2 | Verify DC Voltage Rails | Measure DC voltage at critical points (e.g., $U_2:V_{CC}$, $PS1:+V_o$) | Correct DC voltage ($5V$ or as expected) |
4.3 | Test Continuity | Check connections for continuity and absence of shorts | Proper continuity, no shorts |
5 | Component Testing | ||
5.1 | Verify Triac Operation | Check $Q_1$ for gate triggering | $Q_1$ triggering properly |
5.2 | Test Transistor $Q_2$ | Verify $Q_2$ switching based on input | $Q_2$ switching as expected |
5.3 | Check Resistor Values | Measure the resistance values ($R_1$, $R_2$, etc.) with a multimeter | Resistors within tolerance |
6 | Functional Testing | ||
6.1 | Test Dimmer Functionality | Rotate $SW1$ knob and observe voltage changes | Smooth and variable output voltage |
6.2 | Verify Triac Firing Angle Control | Adjust $RV1$ and measure TRIAC firing angle | Firing angle changes as per $RV1$ setting |
6.3 | Test Microcontroller $U_2$ | Ensure $U_2$ is powered and functioning | $U_2$ outputs correct control signals |
6.4 | Check Light Bulb Dimming | Connect a light bulb and observe dimming | Light dims smoothly with control |
7 | Final Verification | ||
7.1 | Full System Test | Run the complete system and test all functionality | All parts work together; dimming smooth and controlled |
7.2 | Long-Term Stability | Run the system over an extended period | Ensure no overheating, stable performance |
7.3 | Environmental Testing | Test under different voltage supplies | Functions correctly under varied conditions |
Triac Dimmer
Controls
Properties
Availability & Pricing
Distributor | Qty 1 | |
---|---|---|
Arrow | $34.27–$36.13 | |
Digi-Key | $37.77–$41.63 | |
LCSC | $25.32–$26.89 | |
Mouser | $41.19–$41.44 | |
Verical | $13.19–$26.82 |
Assets
id=nv_logo
id=2-layer-thumb
Simulation
Connect LINE:(P1) to Timer:(In)
, and Connect Timer:(Out) to F1:(P2) or J1:(PIN1)
.Connect LINE:(P1) to Timer:(In)
, and Connect Timer:(Out) to F1:(P2) or J1:(PIN1)
. The timer here acts as a gatekeeper for the power supply to the entire heater circuit.Des | Net | Des | Net | |
---|---|---|---|---|
P1 | Net 8 | G | Net 1 | |
OUT 1 | — | P1 | Net 7 | |
-IN 1 | — | P1 | Net 7 |
Designator | Ruleset | |
---|---|---|
Minimum Keep Out |
Designators | Net | |
---|---|---|
A, G | Net 1 | |
P1, GND, E, P1, P1, -Vo | Net 13 | |
P1, P1, A1, P1 | Net 8 | |
AC/L, ~, PIN1 | Net 2 | |
P1, K, P2 | Net 7 | |
PB2, 1, P2 | Net 15 | |
P2, ~ | Net 11 | |
P2, VCC, +Vo, ~, K | Net 16 | |
PB1, B | Net 12 | |
P1, P3 | Net 6 | |
PB3, P2, 2 | Net 14 | |
P1, P2 | Net 5 | |
C, A, ~ | Net 10 | |
AC/N, PIN3, P1 | Net 9 | |
3, P2, PB4 | Net 18 | |
P2, P2, P2, A2 | Net 4 | |
P1, A | Net 19 |
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