PCB Schematic Draft


Corrections from my microscope inventory sheet: (1) U1 is a 6-pin small IC (marking "T18 AU8 2DZ"), not 10-lead — please make the U1 placeholder 6 pins. (2) R6's marking is ambiguous between 103 (10k) and 105 (1M) — keep it annotated as "verify by measurement". (3) There may be an R5 on the silkscreen — add a note, not a part. (4) D1-D3 might be LEDs rather than rectifier diodes — annotate as "confirm diode vs LED". (5) C1-C3 values are unmeasured — annotate. Keep all these as visible open questions on the schematic notes rather than guessing values.
I’ll apply those corrections: swap U1 to a 6-pin placeholder, adjust the uncertain annotations, and update the schematic notes/open questions without adding R5 as a component.
U1 is now a 6-pin placeholder with no assumed pinout. I’m updating the part notes so the uncertainties stay visible instead of encoded as guessed values.
Applied the microscope-inventory corrections: U1 is now a 6-pin placeholder, R6/C1-C3/D1-D3 are annotated as uncertain, and possible R5 is documented as a note only.
Open items:
  • U1 pins are intentionally floating until trace mapping confirms pinout.
  • R6, R7, C1-C3, D1-D3 type/polarity, and possible R5 still need measurement/confirmation.
  • ERC still reports expected unresolved placeholder pins and missing MPNs for generic draft parts.
Suggested next steps:
  1. Measure R6/R7 and C1-C3.
  2. Confirm D1-D3 with diode/LED test mode.
  3. Provide U1/U2 continuity maps so I can wire the placeholders correctly.
Clean notes and review
Arrange schematic groups
Create measurement checklist
Add photo map plan
Check BOM placeholders

Design History File — NSS-Bridge-3
Status
Draft / reverse-engineering stage.
Device Classification
This project concerns an auricular peripheral nerve-field stimulator / TENS-class wearable PCB. Final regulatory classification is not determined and depends on intended claims, jurisdiction, output limits, labeling, and clinical use.
Intended Use
Current project use is reverse-engineering analysis only. The reconstructed schematic is not validated for human, animal, therapeutic, diagnostic, or clinical use.
Applicable Standards to Investigate
  • ISO 14971 — medical device risk management.
  • IEC 60601-1 — medical electrical equipment safety.
  • IEC 60601-1-2 — EMC.
  • IEC 60601-2-10 — nerve and muscle stimulator requirements.
  • IEC 62304 — medical device software lifecycle, if firmware exists.
  • IEC 62366-1 — usability engineering.
  • ISO 10993 — skin-contacting material biocompatibility.
  • FDA / EU MDR / UKCA / Health Canada requirements depending on jurisdiction and claims.
Design Inputs

Table


InputStatus
Coin-cell powered wearable boardCaptured
Approx. 35 mm x 15 mm two-layer, 1.0 mm PCBCaptured for layout stage
Three electrode pads E1-E3Captured
Return ring contact RINGCaptured as net/contact placeholder
U1 marking T18 AU8Identity/pinout unknown
U2 marking LBVC B041Identity/pinout unknown
Output voltage/current/waveform limitsUnknown
Human-use safety requirementsNot validated
Design Outputs Created
  • Initial schematic component set with supplied designators.
  • Named netlist for VBAT, GND, VSTIM, STIM_OUT1, STIM_OUT2, STIM_OUT3, and RING.
  • Preliminary safety risk documentation.
Verification and Validation Needs
  • Identify U1 and U2 or fully map their pins by continuity and measurement.
  • Confirm all passive values by measurement or high-resolution photos.
  • Confirm diode polarity and electrode routing.
  • Measure output waveform on dummy loads before any body contact.
  • Characterize maximum output voltage/current, pulse width, frequency, duty cycle, charge per pulse, DC offset, and single-fault behavior.
  • Verify safe behavior during power-up, power-down, brownout, open electrode, intermittent contact, and shorted electrode conditions.
Traceability Matrix

Table


Requirement / ConcernCurrent design outputVerification status
Coin-cell power inputB1 to VBAT/GNDNeeds physical confirmation
Boost stimulation railU2/L1/C3/R6/R7 to VSTIM/FB_DIVPlaceholder only
Electrode outputsR3/R4/D1-D3/E1-E3Needs polarity/routing confirmation
Return electrodeRING net/testpoint placeholderNeeds layout geometry
Human safetySafety/FMEA docs startedNot validated
Open Items
  • Exact U1 identity and pinout.
  • Exact U2 identity and pinout.
  • Exact R7 value.
  • Exact C1-C3 values.
  • Exact diode MPNs and orientation.
  • Whether J1 VBUS/data pins connect to anything.
  • Stimulation limits and waveform.
  • Mechanical ring geometry and via stitching pattern.
  • Status

  • Device Classification

  • Intended Use

  • Applicable Standards to Investigate

  • Design Inputs

  • Design Outputs Created

  • Verification and Validation Needs

  • Traceability Matrix

  • Open Items