# ACE10W_MW
## Description
10 W IEC 62368 Class II Isolated Flyback AC/DC Converter (85–305 Vac to 5 V @ 2 A, 80% Efficiency, 6 mm Creepage, EE-Core Transformer, 90 °C Ambient) #flyback #classII #EEcore
## Project Details
- **Owner:** hkpopat
- **Created:** 1/26/2026
- **Last Updated:** 2/21/2026
- **Visibility:** Public
- **ICE3AR4780JZ Package:** 16-SOP
- **System Architecture:** ```mermaid
flowchart TD
AC_Input["AC Input 85-305 Vac"]
Rectifier["Mains Rectifier / HVDC Bus"]
U1["ICE3AR4780JZ Switch"]
T1["Flyback Transformer"]
Sec_Rect["Secondary Rectifier / Filter"]
Output5V["5 V Output"]
AC_Input --> Rectifier
Rectifier --> U1
U1 --> T1
T1 --> Sec_Rect
Sec_Rect --> Output5V
```
- **Creepage Distance:** 4mm
## Key Components
### -Vo — SOURCE PIN_D1.3mm_PAD2.5mm_L
**Pins:**
- P
### +Vo — SOURCE PIN_D1.3mm_PAD2.5mm_L
**Pins:**
- P
### BD1 — [ABS10](https://www.flux.ai/adrian95/abs10.md)
- Manufacturer Part Number: ABS10
- License: https://creativecommons.org/licenses/by/4.0/
- Datasheet URL: https://octopart.com/datasheet/abs10-diotec-31407485
- Part Type: Diode
- Manufacturer Name: Diotec Semiconductor
**Pins:**
- - [pin 2]
- + [pin 1]
- P3 [pin 3]
- P4 [pin 4]
### D100 — [SBR10A45SP5-13](https://www.flux.ai/lcsc/sbr10a45sp5-13.md)
- Package or Case Code: POWERDI-5_L5.4-W4.0-LS6.5-RD
- Datasheet URL: https://storage.googleapis.com/graviton-electric-symbols/document_assets/lcsc/2409300133_Diodes-Incorporated-SBR10A45SP5-13_C780892.pdf
- LCSC Part Number: C780892
- Manufacturer Part Number: SBR10A45SP5-13
- Product Info Url: https://lcsc.com/product-detail/Diodes-Rectifiers-Fast-Recovery_Diodes-Incorporated-SBR10A45SP5-13_C780892.html
- Part Type: Super Barrier Rectifier (SBR)
- Manufacturer Name: DIODES(美台)
- JLCPCB Part Class: Extended Part
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
- 3 [pin 3]
### D2 — [Generic Diode](https://www.flux.ai/jharwinbarrozo/generic-diode-1l3gh.md)
- Package: THT_DO-41_SOD81_P5.08mm_Vertical_AnodeUp
- Part Type: Diode
**Pins:**
- A [pin 2]
- K [pin 1]
### D3 — [1A Rectifier Diode](https://www.flux.ai/corynrobinson/1a-rectifier-diode.md)
- Manufacturer Name: Vishay
- Manufacturer Part Number: S1J-E3_61T
- Capacitance: 12pF
- Package or Case Code: D_SOD-123F
- Current: 1A
- Purchase Url: https://octopart.com/s1j-e3%2F61t-vishay-39552151#CadModels
- Max Reverse Voltage: 600V
- Part Type: Diode
- Forward Voltage: 1.1V
- Datasheet URL: https://datasheet.octopart.com/S1J-E3-61T-Vishay-datasheet-10950683.pdf
**Pins:**
- ANODE [pin 2]
- CATHODE [pin 1]
### FL1 — SOURCE PIN_D1mm_PAD2mm_FL
**Pins:**
- P
### FL2 — SOURCE PIN_D1mm_PAD2mm_FL
**Pins:**
- P
### FL3 — SOURCE PIN_D1.3mm_PAD2.5mm_L
**Pins:**
- P
### FL4 — SOURCE PIN_D1.3mm_PAD2.5mm_L
**Pins:**
- P
### FS1 — [MST 2A 250V](https://www.flux.ai/lcsc/mst-2a-250v.md)
- JLCPCB Part Class: Extended Part
- Datasheet URL: https://storage.googleapis.com/graviton-electric-symbols/document_assets/lcsc/2304140030_CONQUER-MST-2A-250V_C388802.pdf
- Part Type: Fuses with Leads (Through Hole)
- Manufacturer Part Number: MST 2A 250V
- LCSC Part Number: C388802
- Manufacturer Name: CONQUER(功得)
- Product Info Url: https://lcsc.com/product-detail/Fuses-with-Leads-Through-Hole_CONQUER-MST-2A-250V_C388802.html
- Package or Case Code: FUSE-TH_L8.4-W4.3-P5.08-D1.0
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
### N — SOURCE PIN_D1.3mm_PAD2.5mm_L
**Pins:**
- P
### RTH1 — NTC_D5MM_P5MM
- Manufacturer Name: RUILON(瑞隆源)
- Part Type: NTC Thermistors
- Datasheet URL: https://www.lcsc.com/datasheet/lcsc_datasheet_2303310930_RUILON-Shenzhen-Ruilongyuan-Elec-NTC-5D-07_C436793.pdf
- Manufacturer Part Number: NTC_5D-07
- Package or Case Code: RES-TH_L8.5-W5.5-P5.00-D0.6-S5.50
- LCSC Part Number: C436793
- Product Info Url: https://lcsc.com/product-detail/New-Arrivals_Shenzhen-Ruilongyuan-Elec-NTC-5D-07_C436793.html
- JLCPCB Part Class: Extended Part
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
### SHR1 — [AZ431BN-ATRG1](https://www.flux.ai/lcsc/az431bn-atrg1.md)
- Part Type: Voltage References
- Manufacturer Name: DIODES(美台)
- Manufacturer Part Number: AZ431BN-ATRG1
- Product Info Url: https://lcsc.com/product-detail/Voltage-References_Diodes-Incorporated-AZ431BN-ATRG1_C507896.html
- Datasheet URL: https://storage.googleapis.com/graviton-electric-symbols/document_assets/lcsc/2304140030_Diodes-Incorporated-AZ431BN-ATRG1_C507896.pdf
- JLCPCB Part Class: Extended Part
- Package or Case Code: SOT-23-3_L2.9-W1.3-P1.90-LS2.4-BR
- LCSC Part Number: C507896
**Pins:**
- ANODE [pin 3]
- CATHODE [pin 2]
- REF [pin 1]
### T1_1 — SOURCE PIN_D1mm_PAD2mm_FL
**Pins:**
- P
### T1_2 — SOURCE PIN_D1mm_PAD2mm_FL
**Pins:**
- P
### U1 — [ICE3AR4780JZ](https://www.flux.ai/lcsc/ice3ar4780jz.md)
- Vds_rating: 650V
- Package or Case Code: PG-DIP-7_L9.5-W6.4-P2.54-LS7.6-BL-PE6
- Manufacturer Name: Infineon(英飞凌)
- Part Type: AC-DC Controllers & Regulators
- Drain to Source Voltage: 650V
- switching_frequency: 100kHz
- demag_timing_min: 20000us
- Datasheet URL: https://storage.googleapis.com/graviton-electric-symbols/document_assets/lcsc/2005291833_Infineon-Technologies-ICE3AR4780JZ_C535782.pdf
- JLCPCB Part Class: Extended Part
- Product Info Url: https://lcsc.com/product-detail/Switching-Controllers_Infineon-Technologies-ICE3AR4780JZ_C535782.html
- current_limit: 1.06V
- switching_frequency_jitter_period: 4ms
- switching_frequency_range: 96kHz–104kHz
- switching_frequency_jitter: ±4%
- LCSC Part Number: C535782
- demag_timing_max: 1000000
- Manufacturer Part Number: ICE3AR4780JZ
**Pins:**
- BBA [pin 1]
- CS [pin 3]
- Drain [pin 5]
- FBB [pin 2]
- GND [pin 8]
- n.c. [pin 4]
- VCC [pin 7]
### U2 — [CT817C(SL)(T1)-H](https://www.flux.ai/lcsc/ct817cslt1-h.md)
- Product Info Url: https://lcsc.com/product-detail/Others_CT-Micro-International_CT817C-SL-T3-H_CT-Micro-International-CT817C-SL-T3-H_C191932.html
- Part Type: Optocouplers - Phototransistor Output
- LCSC Part Number: C191932
- Datasheet URL: https://storage.googleapis.com/graviton-electric-symbols/document_assets/lcsc/2410121452_CT-Micro-International-CT817C-SL-T1-H_C191932.pdf
- Package or Case Code: SOP-4_L6.4-W4.6-P2.54-LS10.2-TL
- JLCPCB Part Class: Extended Part
- Manufacturer Name: CT MICRO
- Manufacturer Part Number: CT817C(SL)(T1)-H
**Pins:**
- ANODE [pin 1]
- CATHODE [pin 2]
- COLLECTOR [pin 4]
- EMITTER [pin 3]
### ZD1 — [MMSZ5239B-7-F](https://www.flux.ai/adrian95/mmsz5239b-7-f.md)
- Datasheet URL: https://www.diodes.com/assets/Datasheets/ds18010.pdf
- Manufacturer Name: Diodes Incorporated
- License: https://creativecommons.org/licenses/by/4.0/
- Manufacturer Part Number: MMSZ5239B-7-F
- Part Type: Diode
**Pins:**
- A [pin 2]
- K [pin 1]
### ZD41 — [M7-Diode](https://www.flux.ai/openpartlist/m7-diode.md)
- License: https://creativecommons.org/licenses/by/4.0/
- Part Type: Diode
- Manufacturer Part Number: M7
- Manufacturer Name: Diotec Semiconductor
- Datasheet URL: https://https://diotec.com/tl_files/diotec/files/pdf/datasheets/m1.pdfwww.taiwansemi.com/assets/uploads/datasheet/SK32A%20SERIES_V2102.pdf
**Pins:**
- A [pin 2]
- K [pin 1]
*The full schematic, PCB layout, bill of materials, and interactive design are available at [https://www.flux.ai/hkpopat/ace10wmw](https://www.flux.ai/hkpopat/ace10wmw).*
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*Generated from [https://www.flux.ai/hkpopat/ace10wmw](https://www.flux.ai/hkpopat/ace10wmw)*