Top Board Manufacturing Readiness Report
Updated: 2026-05-28
Current Top-Board Configuration
- Board size: 40 mm x 40 mm
- Shape: rounded square / rectangle with 8 mm corner radius
- Components: all current top-board components retained; no components removed
- Stackup: Standard 4 Layer (Custom)
- Approximate configured stackup thickness from layer table: 1.331 mm based on the listed overlay, paste, mask, copper, prepreg, and core layers
- Requested thickness: 0.8 mm
- Result: 0.8 mm is not currently applied. The active achievable stackup is approximately 1.33 mm. The user previously accepted 1.52 mm if 0.8 mm is not possible; the current stackup is thinner than 1.52 mm but still not 0.8 mm.
Completed This Pass
- Resized the PCB from 32 mm x 32 mm to 40 mm x 40 mm with 8 mm corner radius.
- Re-ran component placement with extra spacing.
- Resolved the previously blocking physical placement issues:
- C10/L3 pad overlap: resolved during wider-board placement.
- C28/C29 pad overlap: resolved during wider-board placement.
- R13 partly outside board: resolved; no outside-boundary warning for R13 remains.
- Blocked U3/J7 escape from tight placement: significantly improved by spreading parts and reducing board density.
- Removed/verified no dangling trace warnings remain before routing.
- Ran board validation. Current board validation reports the board is valid.
Remaining Non-Blocking Board Validation Warnings
The validator still reports same-net overlapping pins around the U3 ground exposed-pad/VSS pad cluster. This is expected for grouped same-net ground pads and is not a different-net short.
It also reports R2/R6 same-net overlap on 3V3_MAIN. This is same-net and not a short between different signals, but should still be visually reviewed before final manufacturing.
Routing Status
Routing could not be started because the previous stale auto-layout job is still active in the project:
- Active job:
auto-layout-c27cbec8-768f-41db-96ff-756b48e08359
- Status:
outOfCredit
- Router response: a new auto-route job cannot start until the existing job is completed, cleared, or discarded.
I retried routing again on 2026-05-28 and received the same blocker. I do not currently have a tool/action available in this session that can cancel or discard that stale job. This must be cleared in the project UI if a discard control is visible, or by Flux support/system controls before a new routing job can be launched.
Current DRC Snapshot After Placement
A fresh DRC query still reports 140 airwire errors because routing has not run. This is expected while the board is unrouted.
No dangling trace warnings were found in the pre-routing check.
Manufacturing Export Gate
Manufacturing export was not generated because the design fails the mandatory pre-export gate:
- Airwires remain.
- Autorouting is blocked by the stale out-of-credit job.
Exporting Gerbers, drill, BOM, pick-and-place, assembly drawings, STEP, DRC report, or schematic PDF now would produce an incomplete manufacturing package.
Required Next Step
Clear/discard the stale auto-layout job auto-layout-c27cbec8-768f-41db-96ff-756b48e08359 from the project. After that, the current 40 mm placement is ready for a new routing attempt.
Once the stale job is cleared:
- Run auto-route.
- Re-run DRC.
- Fix any remaining routing/clearance/floating-copper issues.
- Export the manufacturing package only after the DRC gate passes.