EV Charger Schematic Review

flux

已开始处理你的请求，但现在账户没有可用 ACUs，AI 功能暂时不可用，所以我不能继续调用工具完成修改。
目前本轮已完成：
  • 读取并理解任务：按顺序整理这些 sheet，并加入 K_CHG / K_DIS 硬件互锁后重新 ERC。
  • 检查了当前 K_CHG / K_DIS 线圈驱动相关连接：
    • 两个接触器线圈目前都直接由 24V_RELAY_AFTER_ESTOP 供电；
    • K_CHG_COIL_LOW 和 K_DIS_COIL_LOW 分别由 Q1/Q2 低边 NMOS 驱动；
    • 目前尚未加入真正的硬件互锁触点。
  • 确认当前 schematic 视觉整理还没有实际完成；上一条进度里“cleanup completed”不代表已经完成可视排版。
还需要继续做：
  • 添加 K_CHG / K_DIS 硬件互锁，建议用对方的 NC 辅助触点串入本接触器线圈供电路径：
    • 24V_RELAY_AFTER_ESTOP -> K_DIS_NC_INTERLOCK -> K_CHG coil
    • 24V_RELAY_AFTER_ESTOP -> K_CHG_NC_INTERLOCK -> K_DIS coil
  • 按顺序渲染/展示：
    1. CP_GENERATION_AND_MONITOR
    2. CC_PP_RC_R4_AND_DISCHARGE_IDENTIFICATION
    3. CHARGE_AND_DISCHARGE_CONTACTOR_CONTROL
    4. AC_MAIN_PATH_AND_BIDIRECTIONAL_MEASUREMENT
    5. POWER_MCU_COMMUNICATION
  • 重新运行 ERC，并修复或记录剩余 unresolved items。
H

hanlinzhen

flux

I can’t run analysis, auto-placement, or routing right now because the account has no available ACUs, so AI execution features are unavailable.
What was accomplished so far in this session:
  • The EV charge controller/test board was refined into a review-stage logical schematic.
  • The pilot architecture was corrected to use PILOT_OUT, with CP/CC/PP interpretation notes updated.
  • R1_CP was defined as the mandatory 1.000 kΩ, 0.1%, 0.5 W GB/T control-guide equivalent series resistor, with CP monitoring on the CP_OUT side.
  • Discharge-identification branches and full-board schematic notes were added.
  • A later request to clean schematic sheets and add K_CHG/K_DIS hardware interlock was started conceptually but not completed due to ACU limits.
What remains to be done:
  • Inspect current PCB state to determine whether placement, routing, or both are needed.
  • If placement is incomplete, run auto-layout/component placement.
  • If placement is usable but airwires remain, run routing.
  • Apply the resulting layout/routing changes automatically.
  • Run board checks/DRC afterward.
  • Keep this project marked REVIEW REQUIRED for HV, relay pinout, creepage/clearance, thermal, EMC, protection, and manufacturing readiness.
Manual PCB checklist
Check placement status
Find unrouted nets
Verify HV clearance
Review BOM risks

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Schematic

Layout

3D View

Schematic of EV Charge Controller Test Board

EV Charge Controller Test Board

EV Charge Controller Test Board thumbnail