Board Enclosure Design

flux

Download the current enclosure parts below—each model card offers STEP for CAD and STL/3MF for slicing:

  • 3D Model

  • 3D Model

  • 3D Model

    Design view of Enclosure Progress

  • 3D Model

    Design view of Enclosure Progress
These are the current prototype files, not a print-ready release; the outstanding fastening, battery-restraint, and sealing issues are documented in the handoff notes.
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Files

Schematic

Layout

3D View

Enclosure Progress
2026-09-15 — acknowledged bounded-completion instruction: stop internal detail and finish concept-only delivery now.
  • Assets created: 11 Build123d sources (9 current, 2 superseded), 22 root model nodes including separate base/lid/hatch/service cap and14 fastening-intent markers;3 saved native render images. PCB and electrical design unchanged.
  • Rendering: successful, not blocked. Current R1 repair1 has matching

    avocaudio-r1-closed-6028ead1-1568-43e1-8015-acb6827f2982

    closed,

    avocaudio-r1-open-8af1084a-9b6e-419c-ba81-19cdbba6bb31

    open, and

    avocaudio-r1-open-plan-e237e0d4-3714-422e-9eb0-ae024f9dafa8

    open plan views showing the actual PCB. No generated imagery, no proxy-PCB fallback, no rendering recovery needed.
  • Package: enclosure-concept-r1 / ow contains exact model/view URLs, node IDs, installed/presentation state, callouts and validation limits. measurements / sj records printed battery dimensions; enclosure-design-record / i1 updated.
  • **Envelope:**116×80×29.3mm shell;32.3mm total depth including rear acoustic hood. Side-by-side pack/PCB, independent hatch, protected service cap and downward configurable cable panel.
  • Completed: final read-only verification of saved model state and concept record. All22 model nodes/current assets checked; closed state restored. An unexpected hatch Z offset was reset to documented(−21,0,0) and re-read successfully. No further geometry, fastening or seal development; concept-only batch is complete.
  • Unresolved future work: real cable/connector/pouch fit, mounting/support qualification, seals/membrane, acoustic/RF/thermal and outdoor LiPo charging-temperature protection. These are explicitly unverified, not concept-render blockers. Detailed CAD remains unattempted pending visual approval.