Sensor Wiring Setup


Placed 20 component(s): Q1, LED_STATUS_X, R2, R_PULLUP_Y, ESP32_SOCKET_B, NANO_SOCKET_B, ESP32_SOCKET_A, R1, R_STATUS_Y, U_SENS_Y, LED_STATUS_Y, C_FILT_Y, R_STATUS_X, R_PULLUP_X, C_FILT_X, U_SENS_X, R3, R13, NANO_SOCKET_A, R_STAR_GND
Work done
  • Integrated the two native PC817 homing sensor channels with labeled X/Y sensor terminals, 10kΩ pullups, 100nF filters, 4.7kΩ status LED resistors, Nano D9/D10 outputs, and a single 0Ω star link between GND_24V and GND_LOGIC.
  • Preserved the 100 mm × 152 mm, 2-layer board and placed the new/updated sensor parts in the connector area with no placement overlap or out-of-bounds issues.
  • Applied the required 1.6 mm copper spacing rule conservatively and documented the implementation in Homing Sensor Integration Audit.
Success criteria review
  • ✅ Native X/Y sensor circuitry integrated and connected to +24V_SENSOR / GND_24V.
  • ✅ LIMIT_X_NET connects to Nano D9; LIMIT_Y_NET connects to Nano D10.
  • ✅ Sensor terminals are documented as BRN/BLU/BLK and filters/status LEDs are included.
  • ✅ Board size and 2-layer stackup are preserved.
  • ❌ Final layout DRC is not clean: airwires and overlapping copper remain after the stricter spacing rule, so the board is not fabrication-ready yet.
Next steps
Run routing cleanup/autoroute for the updated board, then re-check DRC until the airwire and copper-clearance issues are cleared. I can continue with PCB routing/cleanup guidance next.
Route sensor nets
Review DRC violations
Verify clearance rule
Prepare Gerbers
Update audit doc

Waiting for input


Schematic of Jerky Robot V3 Control Board
TP5
TP2
TP3
TP4
TP6
X_MOTOR_CONNECTOR
Y_MOTOR_CONNECTOR

Schematic is Auto-placed

The schematic has been arranged automatically. Flux can redraw it to be more readable, with components placed in related groups and wires drawn more legibly. This takes about 10-60 mins.

Jerky Robot V3 Control Board

Jerky Robot V3 Control Board thumbnail