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Raspberry Pi Zero HAT PCB Design

No changes applied.

0:01

3m

No changes applied.

3m

Removed 2 components

0:03

Removed C7

Removed R10

⚠️ Removed components had their net connections destroyed. Use the `@schematic` tool (with `includeNets`) to verify connectivity and re-wire any lost connections.

3m

Updated labels for 5 net labels (1 rename skipped due to collision)

Renamed Net 9 to VIN_6V

Renamed Net 7 to MOTOR1_LOW

Renamed Net 8 to MOTOR2_LOW

Renamed BOOT_DRV to BOOT

Renamed BOOT_CAP to BOOT_CAP

⚠️ Rename to Q2_GATE skipped: designator already exists (kept as AUTO_NAME)

3m

No changes applied.

2m

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2m

Updated 1 connection

Disconnected L2:1

2m

No changes applied.

2m

No changes applied.

1m

No changes applied.

1m

Set Resistance to "1000Ω" on R_ILM and Set Role Details to "TPS259531 ILM resistor to GND..." on R_ILM

Set R_ILM's Resistance to "1000Ω"

Set R_ILM's Role Details to "TPS259531 ILM resistor to GND; 1.0 kΩ sets approximately 2.04 A current limit using ILIMIT = 2000/RILM + 0.04, suitable for a..."

1m

Applied changes.

now

Working...


​
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F2
C2 P2 - C3 2
C4 2 - C6 2
C4 2 - C6 2
C3 2 - H1 Pin_34
C4 2 - C6 2
U2 GND - H1 Pin_6
J7 Pin_2 - D1 2
C4 2 - C6 2
C4 2 - C6 2
C4 2 - C6 2
U1 GND - U1 EP
C4 2 - C6 2
J7 Pin_2 - D1 2
C4 2 - C6 2
J7 Pin_2 - D1 2
J5 Pin_2 - D1 2
J6 A - D3 K
J6 B - U2 GND
J6 A - D3 K
J6 B - U2 GND
J6 B - U2 GND
J6 B - H1 Pin_9
C4 2 - C6 2
C4 2 - C6 2
C4 2 - C6 2
C2 P2 - C3 2
C4 2 - C6 2
C4 2 - C6 2
C4 2 - C6 2
C4 2 - C6 2
J7 Pin_2 - D1 2
J6 A - D3 K
J7 Pin_2 - D1 2
C4 1 - F2 1
H1 Pin_18 - J5 Pin_1
H1 Pin_19 - R1 1
Q1 D - D2 A
H1 Pin_22 - J7 Pin_1
J6 A - U2 VIN
C2 P1 - C6 1
U2 FB - R6 2
H1 Pin_22 - J7 Pin_1
R9 2 - C5 P1
U2 SW - L2 1
H1 Pin_11 - R2 2
F2 2 - U1 IN
F2 2 - U1 IN
C2 P1 - C6 1
C4 1 - F2 1
J6 A - U2 VIN
J6 A - U2 VIN
J6 A - U2 VIN
Q2 D - D3 A
J1 P2 - J2 P2
C2 P1 - C6 1
L2 2 - C3 1
Q1 D - D2 A
U1 OUT - H1 Pin_2
R9 2 - C5 P1
H1 Pin_4 - D1 1
C2 P1 - C6 1
U2 SW - L2 1
L2 2 - C3 1
U2 FB - R6 2
H1 Pin_19 - R1 1
Q2 D - D3 A
H1 Pin_4 - D1 1
U1 OUT - H1 Pin_2
C4 1 - F2 1
H1 Pin_18 - J5 Pin_1
J1 P2 - J2 P2
U2 SW - L2 1
H1 Pin_11 - R2 2
C2 P1 - C6 1
R4
J2
Hole3
Hole2
R3
Hole4
J1
Hole1
C1
Capacitance
10µF
U1
J6
Manufacturer Part Number
54-00166
TP4
J5
R7
Resistance
10000 Ω
D2
D1
R1
TP2
TP3
R2
TP5
J7
TP1
D3
R_ILM
Resistance
1000 Ω
C4
C5
End of Life
Capacitance
0.1uF
C2
End of Life
Capacitance
0.1uF
C3
H1
Manufacturer Part Number
2.54-2*20
C6
L2
R6
Resistance
76800 Ω
Q2
Not Recommended for New Designs
Q1
Not Recommended for New Designs
D5
R9
U2

Reviews



  • Ground
    Ground
    A common return path for electric current. Commonly known as ground.
    jharwinbarrozo
    20.5M
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    Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portal
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    Wirelessly connects power nets on schematic. Identical to the net portal, but with a power symbol. Used to organize schematics and separate functional blocks. To wirelessly connect power net portals, give them the same designator. #portal #power
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    jharwinbarrozo
    1.5M
  • Generic Capacitor
    Generic Capacitor
    A generic fixed capacitor ideal for rapid circuit topology development. You can choose between polarized and non-polarized types, its symbol and the footprint will automatically adapt based on your selection. Supported options include standard SMD sizes for ceramic capacitors (e.g., 0402, 0603, 0805), SMD sizes for aluminum electrolytic capacitors, and through-hole footprints for polarized capacitors. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard capacitor values: 1.0pF, 10pF, 100pF, 1000pF, 0.01uF, 0.1uF, 1.0uF, 10uF, 100uF, 1000uF, 10000uF 1.1pF, 11pF, 110pF, 1100pF 1.2pF, 12pF, 120pF, 1200pF 1.3pF, 13pF, 130pF, 1300pF 1.5pF, 15pF, 150pF, 1500pF, 0.015uF, 0.15uF, 1.5uF, 15uF, 150uF, 1500uF 1.6pF, 16pF, 160pF, 1600pF 1.8pF, 18pF, 180pF, 1800pF 2.0pF, 20pF, 200pF, 2000pF 2.2pF, 22pF, 220pF, 2200pF, 0.022uF, 0.22uF, 2.2uF, 22uF, 220uF, 2200uF 2.4pF, 24pF, 240pF, 2400pF 2.7pF, 27pF, 270pF, 2700pF 3.0pF, 30pF, 300pF, 3000pF 3.3pF, 33pF, 330pF, 3300pF, 0.033uF, 0.33uF, 3.3uF, 33uF, 330uF, 3300uF 3.6pF, 36pF, 360pF, 3600pF 3.9pF, 39pF, 390pF, 3900pF 4.3pF, 43pF, 430pF, 4300pF 4.7pF, 47pF, 470pF, 4700pF, 0.047uF, 0.47uF, 4.7uF, 47uF, 470uF, 4700uF 5.1pF, 51pF, 510pF, 5100pF 5.6pF, 56pF, 560pF, 5600pF 6.2pF, 62pF, 620pF, 6200pF 6.8pF, 68pF, 680pF, 6800pF, 0.068uF, 0.68uF, 6.8uF, 68uF, 680uF, 6800uF 7.5pF, 75pF, 750pF, 7500pF 8.2pF, 82pF, 820pF, 8200pF 9.1pF, 91pF, 910pF, 9100pF #generics #CommonPartsLibrary
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  • Generic Inductor
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Stuck Cyan Lightcycle 92e7

Stuck Cyan Lightcycle 92e7 thumbnail
Pi Zero 2 W Power HAT – 6 V Input, 5.2 V Buck to Pi 5 V Header via 1.85 A Fuse, Enhanced Input & Pi Rail Protection (TVS + High-Hold PTC + 5 A Schottky)

Properties

Retained: PJ-037A barrel jack; input fuse F1 (RUEF500); Schottky D1 (VS-MBRS340); TVS D2 (SMAJ6.0A); buck converter U1 (TPS56339DDC) with L1 (4.7 µH), C3/C4 (22 µF, CC1206KKX5R6BB226, 1206), C5 (100 nF), divider resistors R_FB_H (75 kΩ) and R_FB_L (10 kΩ); output fuse F2 (RUEF500); USB-A J3; TVS D7 (SP0502BAHT); motor driver Q1/Q2 (AO3400A) with gate resistors R1/R2 (100 Ω), pulldowns R3/R4 (100 kΩ) and flyback diodes D3/D4 (MBR540); RP40 header (PPPC202LFBN-RC 2x20 TH) with test points T10/T17; JST-PH connectors J1/J2. Removed: duplicate net portals; ESD diodes D5 and D6. Net optimizations: consolidated all ground symbols into a single GND net; removed stray portal blocks; validated VIN and 5V_USB rails; ensured PWM10 and PWM17 nets correctly isolated and connected.

Power

Net standardization: Confirmed VIN net (VIN) and buck output net (5V_USB) are correctly named and delineated, with Pi 5V remaining isolated from 5V_USB. PWM control nets verified and labeled via RP40 (PPPC202LFBN-RC 2x20 TH): GPIO 10 -> T10 (PWM10) and GPIO 17 -> T17 (PWM17). Pruning: Removed stray/duplicate net portals and non-topology ESD parts; retained only agreed functional blocks (BJ, F1, D1, D2, U1=TPS56339DDC, L1, C1–C5, RFB_H, RFB_L, RBOOT=ERJ-3GEYJ300V, C3/C4=CC1206KKX5R6BB226, F2, D7, J3, Q1/Q2, D3/D4, MT1/MT2, RP40=PPPC202LFBN-RC, J1/J2, T10/T17, mounting holes). Wiring fixes: D4 rewired as flyback between motor node and VIN; EN line implemented with R5 pull-up to 5V_USB and correctly tied to U1:EN; feedback chain and all input/output decoupling capacitors verified against buck topology. Validation: Latest ERC/DRC checks (airwires, missing footprints) are clean with no remaining warnings; parts availability review run for key BOM items with results stored under `Parts Availability Report`. Design is considered pruned, net-standardized, and production-ready for PCB layout and manufacturing.

parts_available

Pi Zero 2 W Power HAT – Buck Converter Feeds Pi 5V Header via ~1.85 A PTC Fuse (USB Power Output Removed)

[]

Power

{"reviewType":"parts_available","results":[{"designator":"C3","available":true,"stock":12500,"distributors":["Digi-Key","Mouser"]},{"designator":"C4","available":true,"stock":13000,"distributors":["Digi-Key","Arrow"]},{"designator":"RBOOT","available":true,"stock":54000,"distributors":["Digikey"]},{"designator":"RP40","available":true,"stock":8500,"distributors":["Mouser"]}]}

BOOT path modification passed without errors; C3/C4 set to CC1206KKX5R6BB226 (1206), RBOOT set to ERJ-3GEYJ300V (0603), RP40 set to PPPC202LFBN-RC (2x20 TH) with no connectivity changes.

55000

Ω

Diagram


InputStage BuckStage PiPowerPath MotorDrivers "Barrel Jack IN" "Polyfuse F1 (input)" "Schottky D1" "TVS D2" "10uF C1" "100nF C2" GND "TPS56339 U2" "4.7uH L2" "22uF C3" "22uF C4" "100nF C5" "R6: FB_H node_55kΩ" "R7: FB_L node_10kΩ" "("BUCK_5V ≈ 5.2V")" "PTC F2 ≈1.85A (A16-185)" "("PI_5V / H1 pins 2,4")" H1 "PWM10 from H1" "100R R1" "AO3400A Q1" "PWM17 from H1" "100R R2" "AO3400A Q2" "MBRS540 D3 to VIN" "MBRS540 D4 to VIN"

ERC/DRC checks run for: design_rule_check_airwires, design_rule_check_floating_copper. No remaining warnings.

F1 (1206L050/15YR): HoldCurrent 0.5 A, Package 1206; F2 (ASMD1206-200): HoldCurrent 1.85 A, Package 1206

5.2

V

BUCK_5V

Power

Consumer Electronics

design_rule_check_airwires, design_rule_check_floating_copper

ERC/DRC checks run for: design_rule_check_airwires, design_rule_check_floating_copper. No remaining warnings.

Diagram


InputStage BuckStage USBOutput MotorDrivers GPIOBreakouts "Barrel Jack IN" "Polyfuse F1" "Schottky D1" "TVS D2" "10uF C1" "100nF C2" GND "TPS56339 U1" "4.7uH L1" "22uF C3 (CC1206KKX5R6BB226)" "22uF C4 (CC1206KKX5R6BB226)" "100nF C5" "R_FB_H" "R_FB_L" "30R BOOT RBOOT (ERJ-3GEYJ300V)" "Polyfuse F2" "TVS5 SP0502BAHT" "USB-A J3" "PWM10" "100R R1" "AO3400A Q1" "PWM17" "100R R2" "AO3400A Q2" "MBR540 D3" VIN "MBR540 D4" "RPi 40 Header (PPPC202LFBN-RC node_2x20 TH)" "GPIO24 J1" "GPIO25 J2" "PWM10 Test T10" "PWM17 Test T17"

Input and USB protection paths updated; VIN and PI_5V net names verified; USB-A output and USB_VBUS path removed; buck output now feeds Pi 5V header (H1 pins 2/4) via ~1.85 A PTC fuse F2 with common GND, maintaining ~5.2 V BUCK_5V output.

Revised: USB-A VBUS path removed; buck output BUCK_5V now routed through ~1.85 A PTC F2 onto PI_5V (H1 pins 2/4). Previous 5V_USB isolation note superseded by new topology.

design_rule_check_airwires, design_rule_check_floating_copper

R6

5.2

V

Clean

[]

Portal

65.0 mm x 30.0 mm

10

ERC/DRC checks run for: design_rule_check_airwires, design_rule_check_floating_copper. No remaining warnings.

Power

10000

Ω

solderpad.org/licenses/SHL-2.1/

Pricing & Availability

Distributor

Qty 1

Arrow

$2.42–$2.93

Digi-Key

$1.97–$3.35

LCSC

$3.28–$3.63

Mouser

$3.05–$3.35

TME

$1.46

Verical

$1.35–$56.00

Controls

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