# universal pellet stove controller
## Description
A universal pellet stove controller that uses and arduino uno as the mcu and the
## Project Details
- **Owner:** aeonflux24
- **Created:** 3/15/2026
- **Last Updated:** 4/9/2026
- **Visibility:** Public
- **System Architecture:** ```mermaid
flowchart TD
subgraph HV [HV 120VAC]
J_MAINS["Mains In"] --> F1["Fuse"]
F1 --> L1["Common Mode Choke"]
L1 --> EMI["EMI Filter X2 Caps"]
EMI --> MOV1["MOV"]
EMI --> PS1["Isolated AC-DC Supply"]
EMI --> CH1["AC Load Channel 1"]
EMI --> CH2["AC Load Channel 2"]
EMI --> CH3["AC Load Channel 3"]
EMI --> CH4["AC Load Channel 4"]
end
subgraph LV [LV Isolated Logic]
PS1 --> VLOGIC["Isolated DC"]
VLOGIC --> J_ARD["Arduino IO Connectors"]
J_ARD --> INP["Protected Inputs"]
J_ARD --> DRV["Optotriac LED Drivers"]
DRV --> CH1
DRV --> CH2
DRV --> CH3
DRV --> CH4
end
```
## Key Components
### D1 — [WE-TVS-82400102](https://www.flux.ai/vasy_skral/we-tvs-82400102.md)
- License: https://creativecommons.org/licenses/by/4.0/
- Part Type: Protection
- Datasheet URL: https://katalog.we-online.de/pbs/datasheet/82400102.pdf
- Role: ESD Protection
- Manufacturer Name: Würth Elektronik
- Package: SOT-23-6
- Role Details: Protect external IO/sensor lines at connectors
- Manufacturer Part Number: 82400102
**Pins:**
- GND [pin 2]
- IO1 [pin 6]
- IO1 [pin 1]
- IO2 [pin 4]
- IO2 [pin 3]
- VDD [pin 5]
### F1 — [0603FT 6A](https://www.flux.ai/lcsc/0603ft-6a.md)
- LCSC Part Number: C669428
- Product Info Url: https://lcsc.com/product-detail/Surface-Mount-Fuses_Skygate-0603FT-6A_C669428.html
- JLCPCB Part Class: Extended Part
- Part Type: Fuses
- Role Details: Mains input fuse (sized per BOM)
- Role: Protection
- Datasheet URL: https://assets.lcsc.com/datasheet/szlcsc/Download-ISO9001-Certification.pdf
- Package or Case Code: F0603
- Manufacturer Part Number: 0603FT 6A
- Manufacturer Name: Skygate(天宇匹克)
- Package: 0603
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
### FL1 — [B82722A2302N001](https://www.flux.ai/adrian95/b82722a2302n001.md)
- Package: THT
- Manufacturer Name: TDK
- Package or Case Code: B82722A
- Role: EMI Filter
- License: https://creativecommons.org/licenses/by/4.0/
- Datasheet URL: https://product.tdk.com/system/files/dam/doc/product/emc/emc/line-filter/data_sheet/30/db/ind_2008/b82722a_j.pdf
- Role Details: Common-mode choke in series with L and N
- Manufacturer Part Number: B82722A2302N001
- Part Type: Filter
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
- 3 [pin 3]
- 4 [pin 4]
### J1 — [282836-8](https://www.flux.ai/adrian95/282836-8.md)
- Manufacturer Name: TE Connectivity AMP Connectors
- Manufacturer Part Number: 282836-8
- Package: THT
- Datasheet URL: https://www.te.com/commerce/DocumentDelivery/DDEController?Action=srchrtrv&DocNm=1308389_EUROSTYLE_TERMINAL_BLOCKS&DocType=CS&DocLang=English
- License: https://creativecommons.org/licenses/by/4.0/
- Part Type: Connector
- Role Details: 8-position terminal block for field wiring
- Role: Connector
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
- 3 [pin 3]
- 4 [pin 4]
- 5 [pin 5]
- 6 [pin 6]
- 7 [pin 7]
- 8 [pin 8]
### J2 — [282836-8](https://www.flux.ai/adrian95/282836-8.md)
- Manufacturer Name: TE Connectivity AMP Connectors
- Manufacturer Part Number: 282836-8
- License: https://creativecommons.org/licenses/by/4.0/
- Datasheet URL: https://www.te.com/commerce/DocumentDelivery/DDEController?Action=srchrtrv&DocNm=1308389_EUROSTYLE_TERMINAL_BLOCKS&DocType=CS&DocLang=English
- Role: Connector
- Package: THT
- Part Type: Connector
- Role Details: 8-position terminal block for field wiring
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
- 3 [pin 3]
- 4 [pin 4]
- 5 [pin 5]
- 6 [pin 6]
- 7 [pin 7]
- 8 [pin 8]
### J3 — [0197054003](https://www.flux.ai/adrian95/0197054003.md)
- Role: Connector
- Datasheet URL: https://www.molex.com/en-us/products/part-detail/197054003?display=pdf
- Role Details: 6.35 mm quick-connect solder tabs
- Package: QC Tab
- License: https://creativecommons.org/licenses/by/4.0/
- Part Type: Connector
- Manufacturer Part Number: 0197054003
- Manufacturer Name: Molex
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
### J4 — [0022288040](https://www.flux.ai/adrian95/0022288040.md)
- Package or Case Code: HDRRA4W66P0X254_1X4_1016X229X274P
- Part Type: Connector
- Package: THT RA
- Role Details: 4-pin right angle header for auxiliary IO
- Datasheet URL: https://www.molex.com/pdm_docs/sd/022288040_sd.pdf
- Manufacturer Part Number: 0022288040
- License: https://creativecommons.org/licenses/by/4.0/
- Manufacturer Name: Molex
- Role: Connector
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
- 3 [pin 3]
- 4 [pin 4]
### J5 — [0197054003](https://www.flux.ai/adrian95/0197054003.md)
- Datasheet URL: https://www.molex.com/en-us/products/part-detail/197054003?display=pdf
- Role Details: 6.35 mm quick-connect solder tabs
- License: https://creativecommons.org/licenses/by/4.0/
- Manufacturer Part Number: 0197054003
- Manufacturer Name: Molex
- Package: QC Tab
- Part Type: Connector
- Role: Connector
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
### J5 — [TSW-110-07-T-S](https://www.flux.ai/jecstronic/tsw-110-07-t-s.md)
- Datasheet URL: https://suddendocs.samtec.com/prints/tsw-xxx-xx-x-x-xx-xxx-footprint.pdf
- Manufacturer Part Number: TSW-110-07-T-S
- Role Details: Arduino IO 1x10 header
- Manufacturer Name: Samtec Inc.
- Part Type: Connector
- Role: Connector
- License: https://creativecommons.org/licenses/by/4.0/
- Package: THT
**Pins:**
- Pin_1 [pin 01]
- Pin_10 [pin 10]
- Pin_2 [pin 02]
- Pin_3 [pin 03]
- Pin_4 [pin 04]
- Pin_5 [pin 05]
- Pin_6 [pin 06]
- Pin_7 [pin 07]
- Pin_8 [pin 08]
- Pin_9 [pin 09]
### PS1 — [HLK-PM01](https://www.flux.ai/adrian95/hlk-pm01.md)
- Part Type: ACDC
- Role Details: Isolated 120 VAC to 5 V DC logic supply
- Datasheet URL: https://www.lcsc.com/datasheet/lcsc_datasheet_2409141600_HI-LINK-HLK-PM01_C209903.pdf
- Package: Module
- Manufacturer Part Number: HLK-PM01
- License: https://creativecommons.org/licenses/by/4.0/
- Manufacturer Name: Hi_Link
- Role: AC-DC
**Pins:**
- -Vout [pin 3]
- +Vout [pin 4]
- AC/L [pin 1]
- AC/N [pin 2]
### Q1 — [BTA16-600SW3G](https://www.flux.ai/vasyl/bta16-600sw3g.md)
- Manufacturer Name: STMicroelectronics
- Part Type: Thyristors
- Package: TO-220AB
- Role Details: Main triac per 120 VAC load channel
- Role: Power Switch
- Manufacturer Part Number: BTA16-600SW3G
- Datasheet URL: https://www.littelfuse.com/~/media/electronics/datasheets/switching_thyristors/littelfuse_thyristor_bta16_600sw3_d_datasheet.pdf.pdf
**Pins:**
- A1 [pin 1]
- A2 [pin 2]
- G [pin 3]
### Q2 — [BTA16-600SW3G](https://www.flux.ai/vasyl/bta16-600sw3g.md)
- Datasheet URL: https://www.littelfuse.com/~/media/electronics/datasheets/switching_thyristors/littelfuse_thyristor_bta16_600sw3_d_datasheet.pdf.pdf
- Manufacturer Part Number: BTA16-600SW3G
- Role: Power Switch
- Package: TO-220AB
- Part Type: Thyristors
- Role Details: Main triac per 120 VAC load channel
- Manufacturer Name: STMicroelectronics
**Pins:**
- A1 [pin 1]
- A2 [pin 2]
- G [pin 3]
### Q3 — [BTA16-600SW3G](https://www.flux.ai/vasyl/bta16-600sw3g.md)
- Role Details: Main triac per 120 VAC load channel
- Datasheet URL: https://www.littelfuse.com/~/media/electronics/datasheets/switching_thyristors/littelfuse_thyristor_bta16_600sw3_d_datasheet.pdf.pdf
- Manufacturer Part Number: BTA16-600SW3G
- Package: TO-220AB
- Manufacturer Name: STMicroelectronics
- Role: Power Switch
- Part Type: Thyristors
**Pins:**
- A1 [pin 1]
- A2 [pin 2]
- G [pin 3]
### Q4 — [BTA16-600SW3G](https://www.flux.ai/vasyl/bta16-600sw3g.md)
- Manufacturer Part Number: BTA16-600SW3G
- Role Details: Main triac per 120 VAC load channel
- Datasheet URL: https://www.littelfuse.com/~/media/electronics/datasheets/switching_thyristors/littelfuse_thyristor_bta16_600sw3_d_datasheet.pdf.pdf
- Manufacturer Name: STMicroelectronics
- Package: TO-220AB
- Role: Power Switch
- Part Type: Thyristors
**Pins:**
- A1 [pin 1]
- A2 [pin 2]
- G [pin 3]
### RV1 — [MOV-14D271K](https://www.flux.ai/jecstronic/mov-14d271k.md)
- Manufacturer Name: Bourns Inc.
- Datasheet URL: https://www.bourns.com/docs/Product-Datasheets/MOV14D.pdf
- Role Details: MOV across mains after fuse
- Role: Surge Clamp
- Package: Disc 14mm
- License: https://creativecommons.org/licenses/by/4.0/
- Manufacturer Part Number: MOV-14D271K
- Part Type: Varistor
**Pins:**
- 1 [pin 1]
- 2 [pin 2]
### U1 — [MOC3063SR2VM](https://www.flux.ai/lcsc/moc3063sr2vm.md)
- Package: SMD-6
- Part Type: Optocouplers - Thyristor Signal Output
- Manufacturer Part Number: MOC3063SR2VM
- Role: Isolation Driver
- Manufacturer Name: onsemi(安森美)
- Datasheet URL: https://storage.googleapis.com/graviton-electric-symbols/document_assets/lcsc/2409302136_onsemi-MOC3063SR2VM_C258261.pdf
- Role Details: Optotriac driver LED interface from Arduino to mains triac
- Package or Case Code: SMD-6_L8.7-W6.5-P2.54-LS10.6-BL
- Product Info Url: https://lcsc.com/product-detail/Others_ON-Semicon_MOC3063SR2VM_ON-Semicon-ON-MOC3063SR2VM_C258261.html
- LCSC Part Number: C258261
- JLCPCB Part Class: Extended Part
**Pins:**
- AN [pin 1]
- CAT [pin 2]
- MT [pin 6]
- MT [pin 4]
- NC [pin 3]
- NC [pin 5]
### U2 — [MOC3063SR2VM](https://www.flux.ai/lcsc/moc3063sr2vm.md)
- Product Info Url: https://lcsc.com/product-detail/Others_ON-Semicon_MOC3063SR2VM_ON-Semicon-ON-MOC3063SR2VM_C258261.html
- Role: Isolation Driver
- JLCPCB Part Class: Extended Part
- LCSC Part Number: C258261
- Role Details: Optotriac driver LED interface from Arduino to mains triac
- Manufacturer Name: onsemi(安森美)
- Package: SMD-6
- Manufacturer Part Number: MOC3063SR2VM
- Part Type: Optocouplers - Thyristor Signal Output
- Package or Case Code: SMD-6_L8.7-W6.5-P2.54-LS10.6-BL
- Datasheet URL: https://storage.googleapis.com/graviton-electric-symbols/document_assets/lcsc/2409302136_onsemi-MOC3063SR2VM_C258261.pdf
**Pins:**
- AN [pin 1]
- CAT [pin 2]
- MT [pin 6]
- MT [pin 4]
- NC [pin 3]
- NC [pin 5]
### U3 — [MOC3063SR2VM](https://www.flux.ai/lcsc/moc3063sr2vm.md)
- Product Info Url: https://lcsc.com/product-detail/Others_ON-Semicon_MOC3063SR2VM_ON-Semicon-ON-MOC3063SR2VM_C258261.html
- JLCPCB Part Class: Extended Part
- LCSC Part Number: C258261
- Role: Isolation Driver
- Part Type: Optocouplers - Thyristor Signal Output
- Manufacturer Name: onsemi(安森美)
- Manufacturer Part Number: MOC3063SR2VM
- Role Details: Optotriac driver LED interface from Arduino to mains triac
- Datasheet URL: https://storage.googleapis.com/graviton-electric-symbols/document_assets/lcsc/2409302136_onsemi-MOC3063SR2VM_C258261.pdf
- Package or Case Code: SMD-6_L8.7-W6.5-P2.54-LS10.6-BL
- Package: SMD-6
**Pins:**
- AN [pin 1]
- CAT [pin 2]
- MT [pin 6]
- MT [pin 4]
- NC [pin 3]
- NC [pin 5]
### U4 — [MOC3063SR2VM](https://www.flux.ai/lcsc/moc3063sr2vm.md)
- Package or Case Code: SMD-6_L8.7-W6.5-P2.54-LS10.6-BL
- Datasheet URL: https://storage.googleapis.com/graviton-electric-symbols/document_assets/lcsc/2409302136_onsemi-MOC3063SR2VM_C258261.pdf
- Package: SMD-6
- Manufacturer Part Number: MOC3063SR2VM
- Manufacturer Name: onsemi(安森美)
- Part Type: Optocouplers - Thyristor Signal Output
- Role Details: Optotriac driver LED interface from Arduino to mains triac
- LCSC Part Number: C258261
- Role: Isolation Driver
- JLCPCB Part Class: Extended Part
- Product Info Url: https://lcsc.com/product-detail/Others_ON-Semicon_MOC3063SR2VM_ON-Semicon-ON-MOC3063SR2VM_C258261.html
**Pins:**
- AN [pin 1]
- CAT [pin 2]
- MT [pin 6]
- MT [pin 4]
- NC [pin 3]
- NC [pin 5]
*The full schematic, PCB layout, bill of materials, and interactive design are available at [https://www.flux.ai/aeonflux24/universal-pellet-stove-controller](https://www.flux.ai/aeonflux24/universal-pellet-stove-controller).*
---
*Generated from [https://www.flux.ai/aeonflux24/universal-pellet-stove-controller](https://www.flux.ai/aeonflux24/universal-pellet-stove-controller)*